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Manufacturing Features

 

System 2000's manufacturing applications provide everything you need to control all aspects of your business. From work order processing to production scheduling, shop floor control and job tracking, System 2000's manufacturing does it all. In addition, the flexibility of each application will assure an exact fit for any manufacturing environment.

 

Manufacturing orders can be created as make-to-stock, make-to-order, or they can be entered as planned manufacturing orders. Make-to-order transactions can be entered directly through the sales order entry process where an order can be personalized to the customer's exact needs. Using the product configurator, the order can be customized using features and options.

 

For make-to-stock transactions, the System 2000 manufacturing orders process allows the user to create work orders for finished assembly or sub-assembly items. With System 2000's unlimited level bills of material, each work order created will display the components, subassemblies, and item availability. Where components are short, System 2000 will suggest purchase orders. The manufacturing order will print the routing operations, components required, as well as any necessary instructions. The production scheduling system will alert the user to over scheduling orders and produce graphs, displays, and reports. The user can view the schedule by department, work center, and/or machine and may choose to include demand from firm orders, soft orders (quotes), and planned orders. A variety of inquiries display the status of the work order, open and completed operations, and complete production history including actual vs. standard cost analysis. Shop floor data collection is also supported. Reporting against the work order is simple in System 2000. Just verify the material issues and labor times in order to calculate the actual cost and close the work order.

 

System 2000's Manufacturing Module also provides for Material Requirements Planning (MRP). The MRP system is tightly integrated with the Customer Orders, Inventory, Sales Analysis (Forecasting), Purchasing, and Manufacturing modules of System 2000, and is sensitive to company and location (plant) specific criteria.

 

MRP analyzes the existing on-hand position of an item, open purchase orders, open manufacturing orders (including planned, stock, and custom orders), open commitments (open customer orders, future orders, and standing orders), the sales forecast, and then produces a balance.

 

This analysis can be viewed on-line daily, weekly, or monthly by selecting the appropriate option. Complete pegging is supported allowing the user to view critical data such as when purchase orders are due, when manufacturing orders are due to be completed, and the actual customer orders making up the commitments of an item.

 

Combining our powerful customer service, inventory management, purchasing, and financial applications with System 2000's manufacturing capabilities creates the elements for success in any discrete or process manufacturing environment.  Contact A4G today for a free consultation.

Manufacturing Features

Planned Order Entry

Alternate Routing Options

Material Requirements Planning (MRP)

User Defined Reporting

Serial Number Tracking

  Department/Work Center/Machine Scheduling

Hard/Soft/Planned Demand

Multi Plant

Bill Of Materials Effectivity Dates

Outside Operation Grouping

Unlimited Level Bill Of Materials

Price/Quantity Explosion

Component Availability

Time Line Item Availability

Full-Screen Editing

Real Time Updating

Master Production Schedule

Production Scheduling

Manufacturing Routing

Automatic Work Order Creation From Sales Orders

Bill Of Material Edit At Sales Order And Work Order Entry

Suggested Purchase Order For Components

Component Usage Inquiry

Component And Labor Costing

Actual Or Standard Labor Costing

Work In Process Tracking

Production Inquiry Analysis

Suggested Work Order Creation

Historical Analysis

Routing Operations And Bill Of Material Can Be Modified For Special Order

Work Orders Linked To Sales Orders

Employee Labor Reporting

Outside Operations Tracking

Lot Control/Tracking

Shop Floor Control

Scrap Entry & Analysis

Machine Efficiency Analysis

Tool Tracking

Substitute Items

Component Where Used Inquiry

Costed Bill Of Material Inquiry

Work Load Analysis

Shop Floor Data Collection

Material Requirements Reporting

Transaction Analysis

Cost Comparison Inquiry

Cost Comparison Reports

Contact A4G today for all your Enterprise Management Solutions needs   •   770.321.8562

 

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